If you wonder what a viol egg box is and want more information about it, you are at the right place. The most important part of our breakfast is eggs, and the egg viol ensures that the egg reaches our table unharmed. The thin shell of eggs renders them delicate and fragile. Storage time is also limited. Therefore, they need to reach our table quickly and safely. Eggs are transported safely thanks to packaging materials. They are also a necessity for egg producers and distributors with their numerous brands, models and colours.
Egg viols increase the use value of eggs
The egg viols we currently use have evolved over time into what they are today. The first egg viols we use to transport eggs were produced in 1906. Thomas Peter Bethell put a lot of effort into developing a method to transport eggs safely. After many tests, he developed the egg viol. The egg viol, which facilitates transport, gained popularity in a short time. However, it became a trademark and well recognised. The invention of the seemingly basic egg viol in England, spread all over the world and paved the way for safe transport. At first, cardboard or wooden boxes were used as primary production materials. Over time, the manufacturing methods and materials used have improved slightly. Nevertheless, its primary purpose and appearance did not change.
Egg cartons, also known as viols, are used for both storage and distribution. A cardboard tray with twelve slots is used to hold a dozen eggs. The eggs are protected against breaking during transport in a viol with hollow holes at the top and bottom. These cartons make it easier for the carrier to carry the eggs and prevent the eggs from touching each other. The violet also prevents damage to eggs that have fragile shells.
Many Materials Are Used To Produce Transport Cartons
Originally made of cardboard and wood, egg cartons have undergone changes over time. They first were formed by specially shaping recycled paper. However, as technology progressed, new materials were added to the production process. Styrofoam and similar materials, which are becoming increasingly popular, were used in production. In addition, PET and viol used in other works were taken to the production line in smaller sizes. The advantages of the transparency, visual appeal and light weight of Polyethylene Terephthalate were emphasised.
In the cost calculation, the raw materials purchased by the company producing the egg viols are taken into account. This procedure works without problems. The viol is an expense position for poultry farms or wholesale enterprises whose main activity is the production and sale of eggs, depending on their type. The legislator goes into extensive detail on the costs to be included in the draft law and recognised as marketing expenses. A cursory explanation is that if the traded commodity has a feature that is essential for its sale, it is included in the cost; if not, it is included in transport and packaging costs.
Although the egg viol is not integrated with the eggs, it is essential for the distribution and delivery of the eggs to the customer. The egg viol is therefore a cost item that can be included in the total sum. The legislator is also a little more lenient when it comes to packaging and transport materials. It is voluntarily allowed in both scenarios, i.e. when it is treated as a marketing expense or reflected in the costs.
Box Sizes Are Constantly Changing
The first egg carton was designed to hold a dozen eggs. As a result of the changes made by different manufacturing enterprises, the size and shape of the egg tray also changed over time. Eventually, it evolved into many other capacities, including six, twelve, fifteen, eighteen and twenty. The appearance feature, the material used and the shape have undergone changes over time. Although it has a simple design, the egg viol has a locking system. As a result, storage and transport results are improved. There are also coloured trays, but these are less visible and less pleasing from an aesthetic point of view.
Over time, the product has become indispensable for people who transport and store eggs, providing fast and safe passage of frequently used eggs. Of course, as long as eggs are a healthy food product, transport cartons will change over time.
Never Harmful to the Environment
Those who ask the question of what is a viol egg carton also investigate whether it harms the environment. Viols can be recycled and reprocessed because they are made from components that are not harmful to health. This prevents damage to the environment. The most important benefits of viols are that they can be easily broken down and absorbed by the environment after use. Since they are degradable in nature, they disappear quickly and do not cause damage like plastics that affect the environment for a long period of time.
They save on stock and transport space as they take up much less space than foam. These goods save time and space and do not require more labour or other costs such as folding. As viols are much more protective than plastic, they prevent being affected by bumps and knocks during transport. Gripping and shock-absorbing properties are included in the elasticity property. Paper viols retain moisture and outside water within their own structure. By doing so, they provide protection against moisture and water which can damage the goods. They also prevent the products inside from getting waterlogged. The viols can be made in a variety of shapes and sizes, making it easy to customise them for any product. In addition, being robust, they are not affected by external temperatures.
How are Viols Produced?
All kinds of waste materials that we see in our environment, which have lost their use and purpose, are collected. These materials are collectively referred to as recyclable waste materials. After the recyclable materials are collected, they are separated one by one and recycled to be used in the required field. Paper, which is the focus of our discussion, then goes to the recycling plant to be used in various industries. When it comes to the segment on cardboard egg trays, the collected waste materials are taken to the recycling plants and turned into a paste before being processed in the appropriate facility.
Jelly, which is a paper-water mixture, must be obtained in order to produce items such as egg viols that need to be shaped. Of course, this paper pulp requires both virgin fibre and recycled fibre. On the other hand, pellets are composed by combining these two in certain quantities, but they mainly contain recycled fibre.
Different manufacturers have created unique designs to reduce egg breakage and loss during harsh transport conditions and extreme humidity. For this reason, product development is being carried out using various fibre combinations. Key components of the pulp include cardboard, fibre, recycled magazines and newspapers. The increasing digitalisation in the course of the Covid pandemic creates a new topic for the sustainable raw material procurement process. In this context, it is also evident that it will not be easy to obtain recycled paper for production in the future. In this context, both the search for new substitute materials and the development of new moisture-resistant materials continue. Alternative raw material sources such as sugar cane, coconut and bamboo husks can be utilised for this purpose.
What Types of Viols Are There?
Due to its structure, the viol is formed as a plastic material and is available in the forms of egg cartons and seed viols. According to the number of eyes, several varieties are produced in square and round shapes. Depending on the type of seed produced and the frequency of production, variants are formed in both large and small sizes. Foam is also used to create the types needed in seed production. There are seedling chambers that can be easily removed, as they are made to help the seeds placed in the viols to form and multiply in a healthy way. Viols vary in terms of the number of compartments as well as their large and small shapes and the materials used in their production.
